- Y Diweddaraf sydd Ar Gael (Diwygiedig)
- Pwynt Penodol mewn Amser (01/03/2019)
- Gwreiddiol (Fel y’i mabwysiadwyd gan yr UE)
Commission Regulation (EU) 2017/2400 of 12 December 2017 implementing Regulation (EC) No 595/2009 of the European Parliament and of the Council as regards the determination of the CO2 emissions and fuel consumption of heavy-duty vehicles and amending Directive 2007/46/EC of the European Parliament and of the Council and Commission Regulation (EU) No 582/2011 (Text with EEA relevance)
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This Annex sets out the test procedure for verifying air drag data.
For the purposes of this Annex the following definitions shall apply:
‘Active aero device’ means measures which are activated by a control unit to reduce the air drag of the total vehicle.
‘Aero accessories’ mean optional devices which have the purpose to influence the air flow around the total vehicle.
‘A-pillar’ means the connection by a supporting structure between the cabin roof and the front bulkhead.
‘Body in white geometry’ means the supporting structure incl. the windshield of the cabin.
‘B-pillar’ means the connection by a supporting structure between the cabin floor and the cabin roof in the middle of the cabin.
‘Cab bottom’ means the supporting structure of the cabin floor.
‘Cabin over frame’ means distance from frame to cabin reference point in vertical Z. Distance is measured from top of horizontal frame to cabin reference point in vertical Z.
‘Cabin reference point’ means the reference point (X/Y/Z = 0/0/0) from the CAD coordinate system of the cabin or a clearly defined point of the cabin package e.g. heel point.
‘Cabin width’ means the horizontal distance of the left and right B-pillar of the cabin.
‘Constant speed test’ means measurement procedure to be carried out on a test track in order to determine the air drag.
‘Dataset’ means the data recorded during a single passing of a measurement section.
‘EMS’ means the European Modular System (EMS) in accordance with Council Directive 96/53/EC.
‘Frame height’ means distance of wheel center to top of horizontal frame in Z.
‘Heel point’ means the point which is representing the heel of shoe location on the depressed floor covering, when the bottom of shoe is in contact with the undepressed accelerator pedal and the ankle angle is at 87°. (ISO 20176:2011)
‘Measurement area(s)’ means designated part(s) of the test track consisting of at least one measurement section and a preceded stabilisation section.
‘Measurement section’ means a designated part of the test track which is relevant for data recording and data evaluation.
‘Roof height’ means distance in vertical Z from cabin reference point to highest point of roof w/o sunroof
The constant speed test procedure shall be applied to determine the air drag characteristics. During the constant speed test the main measurement signals driving torque, vehicle speed, air flow velocity and yaw angle shall be measured at two different constant vehicle speeds (low and high speed) under defined conditions on a test track. The measurement data recorded during the constant speed test shall be entered into the air drag pre-processing tool which determines product of drag coefficient by cross sectional area for zero crosswind conditions Cd · Acr (0) as input for the simulation tool. The applicant for a certificate shall declare a value Cd · Adeclared in a range from equal up to a maximum of + 0,2 m2 higher than Cd · Acr (0). The value Cd · Adeclared shall be the input for the simulation tool CO2 simulation tool and the reference value for conformity of the certified CO2 emissions and fuel consumption related properties testing.
[F1Vehicles which are not member of a family shall use the standard values for C d ·A declared as described in Appendix 7 to this Annex. In this case no input data on air drag shall be provided. The allocation of standard values is done automatically by the simulation tool.]
Textual Amendments
F1 Substituted by Commission Regulation (EU) 2019/318 of 19 February 2019 amending Regulation (EU) 2017/2400 and Directive 2007/46/EC of the European Parliament and of the Council as regards the determination of the CO2 emissions and fuel consumption of heavy-duty vehicles (Text with EEA relevance).
Circuit track (drivable in one direction (*)):
with two measurement areas, one on each straight part, with maximum deviation of less than 20 degrees);
or
Circuit or straight line track (drivable in both directions):
with one measurement area (or two with the above named maximum deviation); two options: alternating driving direction after each test section; or after a selectable set of test sections e.g. ten times driving direction 1 followed by ten times driving direction 2.
On the test track measurement section(s) of a length of 250 m with a tolerance of ± 3 m shall be defined.
A measurement area shall consist of at least one measurement section and a stabilisation section. The first measurement section of a measurement area shall be preceded by a stabilisation section to stabilise the speed and torque. The stabilisation section shall have a length of minimum 25 m. The test track layout shall enable that the vehicle enters the stabilisation section already with the intended maximum vehicle speed during the test.
Latitude and longitude of start and end point of each measurement section shall be determined with an accuracy of better or equal 0,15 m 95 % Circular Error Probable (DGPS accuracy).
The measurement section and the stabilization section have to be a straight line.
The average longitudinal slope of each measurement and the stabilisation section shall not exceed ± 1 per cent. Slope variations on the measurement section shall not lead to velocity and torque variations above the thresholds specified in 3.10.1.1 items vii. and viii. of this Annex.
The test track shall consist of asphalt or concrete. The measurement sections shall have one surface. Different measurement sections are allowed to have different surfaces.
There shall be a standstill area on the test track where the vehicle can be stopped to perform the zeroing and the drift check of the torque measurement system.
There shall be no obstacles within 5 m distance to both sides of the vehicle. Safety barriers up to a height of 1 m with more than 2,5 m distance to the vehicle are permitted. Any bridges or similar constructions over the measurement sections are not allowed. The test track shall have enough vertical clearance to allow the anemometer installation on the vehicle as specified in 3.4.7 of this Annex.
The manufacturer shall define whether the altitude correction shall be applied in the test evaluation. In case an altitude correction is applied, for each measurement section the altitude profile shall be made available. The data shall meet the following requirements:
The altitude profile shall be measured at a grid distance of lower or equal than 50 m in driving direction.
For each grid point the longitude, the latitude and the altitude shall be measured at least at one point (‘altitude measurement point’) on each side of the centre line of the lane and then be processed to an average value for the grid point.
The grid points as provided to the air drag pre-processing tool shall have a distance to the centre line of the measurement section of less than 1 m.
The positioning of the altitude measurement points to the centre line of the lane (perpendicular distance, number of points) shall be chosen in a way that the resulting altitude profile is representative for the gradient driven by the test vehicle.
The altitude profile shall have an accuracy of ± 1cm or better.
The measurement data shall not be older than 10 years. A renewal of the surface in the measurement area requires a new altitude profile measurement.
Average wind speed: ≤ 5 m/s
Gust wind speed (1s central moving average): ≤ 8 m/s
Items i. and ii. are applicable for the datasets recorded in the high speed test and the misalignment calibration test but not for the low speed tests.
Average yaw angle (β):
≤ 3 degrees for datasets recorded in the high speed test
≤ 5 degrees for datasets recorded during misalignment calibration test
The validity of wind conditions is checked by the air drag pre-processing based on the signals recorded at the vehicle after application of the boundary layer correction. Measurement data collected under conditions exceeding the above named limits are automatically excluded from the calculation.
Best or second best label for rolling resistance which is available at the moment the test is performed
Maximum tread depth of 10 mm on the complete vehicle including trailer
[F1Tyres inflated to the highest allowable pressure of the tyre manufacturer within a tolerance of ± 0,2 bar]
The device is always activated and effective to reduce the air drag at vehicle speed over 60 km/h
The device is installed and effective in a similar manner on all vehicles of the family.
If i. and ii. are not applicable the active aero device has to be fully deactivated during the constant speed test.
The calibration laboratory shall comply with the requirements of either ISO/TS 16949, ISO 9000 series or ISO/IEC 17025. All laboratory reference measurement equipment, used for calibration and/or verification, shall be traceable to national (international) standards.
Hub torque meter
Rim torque meter
Half shaft torque meter
Non linearity: < ± 6 Nm
Repeatability: < ± 6 Nm
Crosstalk: < ± 1 % FSO (only applicable for rim torque meters)
Measurement rate: ≥ 20 Hz
where:
‘Non linearity’ means the maximum deviation between ideal and actual output signal characteristics in relation to the measurand in a specific measuring range.
‘Repeatability’ means closeness of the agreement between the results of successive measurements of the same measurand carried out under the same conditions of measurement.
‘Crosstalk’ means signal at the main output of a sensor (My), produced by a measurand (Fz) acting on the sensor, which is different from the measurand assigned to this output. Coordinate system assignment is defined according to ISO 4130.
‘FSO’ means full scale output of calibrated range.
The recorded torque data shall be corrected for the instrument error determined by the supplier.
The vehicle speed is determined by the air drag pre-processing tool based on the CAN-bus front axle signal which is calibrated based on either:
:
a reference speed calculated by a delta-time from two fixed opto-electronic barriers (see 3.4.4 of this Annex) and the known length(s) of the measurement section(s) or
:
a delta-time determined speed signal from the position signal of a DGPS and the known length(s) of the measurement section(s), derived by the DGPS coordinates
For the vehicle speed calibration the data recorded during the high speed test are used.
For the calculation of rotational speed of the wheels at the driven axle the CAN engine speed signal together with the transmission ratios (gears for low speed test and high speed test, axle ratio) shall be made available. For the CAN engine speed signal it shall be demonstrated that the signal provided to the air drag pre-processing tool is identical to the signal to be used for in-service testing as set out in Annex I of Regulation (EU) No 582/2011.
For vehicles with torque converter which are not able to drive the low speed test with closed lockup clutch additionally the cardan shaft speed signal and the axle ratio or the average wheel speed signal for the driven axle shall be provided to the air drag pre-processing tool. It shall be demonstrated that the engine speed calculated from this additional signal is within 1 % range compared to the CAN engine speed. This shall be demonstrated for the average value over a measurement section driven at the lowest possible vehicle speed in the torque converter locked mode and at the applicable vehicle speed for the high speed test.
The signal of the barriers shall be made available to the air drag pre-processing tool for triggering begin and end of the measurement section and the calibration of the vehicle speed signal. The measurement rate of the trigger signal shall be greater or equal to 100 Hz. Alternatively a DGPS system can be used.
Required accuracy:
:
< 3 m 95 % Circular Error Probable
:
≥ 4 Hz
Required accuracy:
:
0,15 m 95 % Circular Error Probable
:
≥ 100 Hz
Ambient pressure and humidity of the ambient air are determined from a stationary weather station. This meteorological instrumentation shall be positioned in a distance less than 2 000 m to one of the measurement areas, and shall be positioned at an altitude exceeding or equal that of the measurement areas.
Required accuracy:
:
± 1 °C
:
± 5 % RH
:
± 1 mbar
:
≤ 6 minutes
A mobile anemometer shall be used to measure air flow conditions, i.e. air flow velocity and yaw angle (β) between total air flow and vehicle longitudinal axis.
The anemometer shall be calibrated in facility according to ISO 16622. The accuracy requirements according to Table 1 have to be fulfilled:
Anemometer accuracy requirements
Air speed range[m/s] | Accuracy air speed[m/s] | Accuracy yaw angle in yaw angle range of 180 ± 7 degrees[degrees] |
---|---|---|
20 ± 1 | ± 0,7 | ± 1,0 |
27 ± 1 | ± 0,9 | ± 1,0 |
35 ± 1 | ± 1,2 | ± 1,0 |
The mobile anemometer shall be installed on the vehicle in the prescribed position:
X position:
truck: front face ± 0,3 m of the semi-trailer or box-body
Y position: plane of symmetry within a tolerance ± 0,1 m
Z position:
The installation height above the vehicle shall be one third of total vehicle height with in a tolerance of 0,0 m to + 0,2 m.
The instrumentation shall be done as exact as possible using geometrical/optical aids. Any remaining misalignment is subject to the misalignment calibration to be performed in accordance with 3.6 of this Annex.
The ambient air temperature shall be measured on the pole of the mobile anemometer. The installation height shall be maximum 600 mm below the mobile anemometer. The sensor shall be shielded to the sun.
Required accuracy: ± 1 °C
Update rate: ≥ 1 Hz
The temperature of the proving ground shall be recorded on vehicle by means of a contactless IR sensor by wideband (8 to 14 μm). For tarmac and concrete an emissivity factor of 0,90 shall be used. The IR sensor shall be calibrated according to ASTM E2847.
Required accuracy at calibration: Temperature: ± 2,5 °C
Update rate: ≥ 1 Hz
On each applicable combination of measurement section and driving direction the constant speed test procedure consisting of the low speed, high speed and low speed test sequence as specified below shall be performed in the same direction.
maximum speed: 95 km/h;
minimum speed: 85 km/h or 3 km/h less than the maximum vehicle speed the vehicle can be operated at the test track, whichever value is lower.
Installation of torque meters on the driven axles of the test vehicle and check of installation and signal data according to the manufacturer specification.
Documentation of relevant general vehicle data for the official testing template in accordance with 3.7 of this Annex.
For the calculation of the acceleration correction by the air drag pre-processing tool the actual vehicle weight shall be determined before the test within a range of ± 500 kg.
Check of tyres for the maximum allowable inflation pressure and documentation of tyre pressure values.
Preparation of opto-electronic barriers at the measurement section(s) or check of proper function of the DGPS system.
Installation of mobile anemometer on the vehicle and/or control of the installation, position and orientation. A misalignment calibration test has to be performed every time the anemometer has been mounted newly on the vehicle.
[F1Check of vehicle setup regarding the height and geometry, with running engine. The maximum height of the vehicle shall be determined by measuring at the four corners of the box/semi-trailer.]
Adjustment the height of the semi-trailer to the target value and redo determination of maximum vehicle height if necessary.
Mirrors or optical systems, roof fairing or other aerodynamic devices shall be in their regular driving condition.
Drive the vehicle minimum 90 minutes at the target speed of the high speed test to warm-up the system. A repeated warm up (e.g. after a configuration change, an invalid test etc.) shall be at least as long as the standstill time. The warm-up phase can be used to perform the misalignment calibration test as specified in 3.6 of this Annex.
[F2In case it is not possible to maintain high speed for a complete round, e.g. due to curves being too narrow, it is allowed to deviate from target speed requirement during the curves, including the nearby straight portions that are needed for slowing down and accelerating the vehicle.
Textual Amendments
Deviations shall be minimized as far as possible.
Alternatively, the warm-up phase may be performed on a nearby road, if the target speed is maintained within ± 10 km/h for 90 % of the warm-up time. The part of the warm-up phase used for driving from the road to the standstill area of the test track for zeroing of the torque meters shall be included in the other warm-up phase set out in point 3.5.3.4. The time for this part shall not exceed 20 minutes. The speed and time during the warm-up phase shall be recorded by the measurement equipment.]
The zeroing of the torque meters shall be performed as follows:
Bring the vehicle to a standstill
Lift the instrumented wheels off the ground
Perform the zeroing of the amplifier reading of the torque meters
The standstill phase shall not exceed 10 minutes.
Perform the first measurement at low speed. It shall be ensured that:
the vehicle is driven through the measurement section along a straight line as straight as possible
the average driving speed is in accordance with 3.5.1 of this Annex for the measurement section and the preceding stabilisation section
the stability of the driving speed inside the measurement sections and the stabilisation sections is in accordance with 3.10.1.1 item vii. of this Annex
the stability of the measured torque inside the measurement sections and the stabilisation sections is in accordance with 3.10.1.1 item viii. of this Annex
the beginning and the end of the measurement sections are clearly recognizable in the measurement data via a recorded trigger signal (opto-electronic barriers plus recorded GPS data) or via use of a DGPS system
driving at the parts of the test track outside the measurement sections and the preceding stabilisation sections shall be performed without any delay. Any unnecessary manoeuvres shall be avoided during these phases (e.g. driving in sinuous lines)
the maximum time for the low speed test shall not exceed 20 minutes in order to prevent cool down of the tires.
Perform the measurement at the high speed. It shall be ensured that:
the vehicle is driven through the measurement section along a straight line as straight as possible
the average driving speed is in accordance with 3.5.2 of this Annex for the measurement section and the preceding stabilisation section
the stability of the driving speed inside the measurement sections and the stabilisation sections is in accordance with 3.10.1.1 item vii. of this Annex
the stability of the measured torque inside the measurement sections and the stabilisation sections is in accordance with 3.10.1.1 item viii. of this Annex
the beginning and the end of the measurement sections are clearly recognizable in the measurement data via a recorded trigger signal (opto-electronic barriers plus recorded GPS data) or via use of a DGPS system
in the driving phases outside the measurement sections and the preceding stabilization sections any unnecessary manoeuvres shall be avoided (e.g. driving in sinuous lines, unnecessary accelerations or decelerations)
the distance between the measured vehicle to another driven vehicle on the test track shall be at least 500 m.
at least 10 valid passings per heading are recorded
The high speed test can be used to determine the misalignment of the anemometer if the provisions stated in 3.6 are fulfilled.
Perform the second measurement at the low speed directly after the high speed test. Similar provisions as for the first low speed test shall be fulfilled.
Directly after the finalisation of the second low speed test the drift check of the torque meters shall be performed in accordance to the following procedure:
Bring the vehicle to standstill
Lift the instrumented wheels off the ground
The drift of each torque meter calculated from the average of the minimum sequence of 10 seconds shall be less than 25 Nm.
Exceeding this limit leads to an invalid test.
The misalignment of the anemometer shall be determined by a misalignment calibration test on the test track.
Prepare the opto-electronic barriers at the 250 m ± 3 m section, or check the proper function of the DGPS System.
Check the vehicle setup regarding the height and geometry in accordance with 3.5.3.1 of this Annex. Adjust the height of the semi-trailer to the requirements as specified in appendix 4 to this Annex if necessary
No prescriptions for warm-up are applicable
Perform the misalignment calibration test by at least 5 valid passings as described above.
the anemometer has been dismounted from the vehicle
the anemometer has been moved
a different tractor or truck is used
[F1the air drag family has been changed]
In addition to the recording of the modal measurement data, the testing shall be documented in a template which contains at least the following data:
General vehicle description (specifications see Appendix 2 - Information Document)
Actual maximum vehicle height as determined according to 3.5.3.1 item vii.
Start time and date of the test
Vehicle mass within a range of ± 500 kg
Tyre pressures
Filenames of measurement data
Documentation of extraordinary events (with time and number of measurement sections), e.g.
close passing of another vehicle
manoeuvres to avoid accidents, driving errors
technical errors
measurement errors
Datasets became invalid due to events during the measurement (see 3.7 item vii)
Instrument saturation during the measurement sections (e.g. high wind gusts which might have led to anemometer signal saturation)
Measurements in which the permitted limits for the torque meter drift were exceeded
The following tables show the requirements for the measurement data recording and the preparatory data processing for the input into the air drag pre-processing tool:
Table 2 for the vehicle data file
Table 3 for the ambient conditions file
Table 4 for the measurement section configuration file
Table 5 for the measurement data file
Table 6 for the altitude profile files (optional input data)
[F1A detailed description of the requested data formats, the input files and the evaluation principles can be found in the technical documentation of the air drag pre-processing tool.] The data processing shall be applied as specified in section 3.8 of this Annex.
Input data for the air drag pre-processing tool – vehicle data file
a Specification of transmission ratios with at least 3 digits after decimal separator | ||
b If the wheel speed signal is provided to the air drag pre-processing tool (option for vehicles with torque converters, see section 3.4.3 the axle ratio shall be set to ‘1.000’. | ||
c Input only required if value is lower than 88 km/h. | ||
Input data | Unit | Remarks |
---|---|---|
Vehicle group code | [-] | 1 - 17 for trucks |
Vehicle configuration with trailer | [-] | if the vehicle was measured without trailer (input ‘No’) or with trailer i.e. as a truck/trailer or tractor semitrailer combination (input ‘Yes’) |
Vehicle test mass | [kg] | actual mass during measurements |
[F1Gross vehicle mass | [kg] | gross vehicle mass of the rigid lorry or tractor (w/o trailer or semitrailer)] |
Axle ratio | [-] | axle transmission ratioa b |
Gear ratio high speed | [-] | transmission ratio of gear engaged during high speed testa |
Gear ratio low speed | [-] | transmission ratio of gear engaged during low speed testa |
Anemometer height | [m] | height above ground of the measurement point of installed anemometer |
Vehicle height | [m] | maximum vehicle height according to 3.5.3.1 item vii. |
[F1Gear box type | [-] | manual or automated transmission: ‘ SMT ’ , ‘ AMT ’ , ‘ DCT ’ , automatic transmission with torque converter: ‘ APT ’] |
Vehicle maximum speed | [km/h] | maximum speed the vehicle can be practically operated at the test trackc |
Input data for the air drag pre-processing tool – ambient conditions file
Signal | Column identifier in input file | Unit | Measurement rate | Remarks |
---|---|---|---|---|
Time | <t> | [s] since day start (first day) | — | — |
Ambient temperature | <t_amb_stat> | [°C] | At least 1 averaged value per 6 minutes | Stationary weather station |
Ambient pressure | <p_amb_stat> | [mbar] | Stationary weather station | |
Relative air humidity | <rh_stat> | [%] | Stationary weather station |
Input data for air drag pre-processing tool – measurement section configuration file]
Input data | Unit | Remarks |
---|---|---|
Trigger signal used | [-] | 1 = trigger signal used; 0 = no trigger signal used |
Measurement section ID | [-] | user defined ID number |
Driving direction ID | [-] | user defined ID number |
Heading | [°] | heading of the measurement section |
Length of the measurement section | [m] | — |
Latitude start point of section | decimal degrees or decimal minutes | standard GPS, unit decimal degrees: minimum 5 digits after decimal separator |
Longitude start point of section | standard GPS, unit decimal minutes: minimum 3 digits after decimal separator | |
Latitude end point of section | DGPS, unit decimal degrees: minimum 7 digits after decimal separator | |
Longitude end point of section | DGPS, unit decimal minutes: minimum 5 digits after decimal separator | |
Path and/or filename of altitude file | [-] | only required for the constant speed tests (not the misalignment test) and if the altitude correction is enabled. |
Input data for the air drag pre-processing tool – measurement data file
Signal | Column identifier in input file | Unit | Measurement rate | Remarks |
---|---|---|---|---|
Time | <t> | [s] since day start (of first day) | 100 Hz | rate fixed to 100 Hz; time signal used for correlation with weather data and for check of frequency |
(D)GPS latitude | <lat> | decimal degrees or decimal minutes | GPS: ≥ 4 Hz DGPS: ≥ 100 Hz | standard GPS, unit decimal degrees: minimum 5 digits after decimal separator |
(D)GPS longitude | <long> | standard GPS, unit decimal minutes: minimum 3 digits after decimal separator DGPS, unit decimal degrees: minimum 7 digits after decimal separator DGPS, unit decimal minutes: minimum 5 digits after decimal separator | ||
(D)GPS heading | <hdg> | [°] | ≥ 4Hz | |
DGPS velocity | <v_veh_GPS> | [km/h] | ≥ 20 Hz | |
Vehicle velocity | <v_veh_CAN> | [km/h] | ≥ 20 Hz | raw CAN bus front axle signal |
Air speed | <v_air> | [m/s] | ≥ 4 Hz | raw data (instrument reading) |
Inflow angle (beta) | <beta> | [°] | ≥ 4 Hz | raw data (instrument reading); ‘180°’ refers to air flow from front |
Engine speed or cardan speed | <n_eng> or <n_card> | [rpm] | ≥ 20 Hz | cardan speed for vehicles with torque converter not locked during low speed test |
Torque meter (left wheel) | <tq_l> | [Nm] | ≥ 20 Hz | — |
Torque meter (right wheel) | <tq_r> | [Nm] | ≥ 20 Hz | |
Ambient temperature on vehicle | <t_amb_veh> | [°C] | ≥ 1 Hz | |
Trigger signal | <trigger> | [-] | 100 Hz | optional signal; required if measurement sections are identified by opto electronic barriers (option ‘trigger_used=1’) |
Proving ground temperature | <t_ground> | [°C] | ≥ 1 Hz | |
Validity | <valid> | [-] | — | optional signal (1=valid; 0=invalid); |
Input data for the air drag pre-processing tool – altitude profile file
Input data | Unit | Remarks |
---|---|---|
Latitude | decimal degrees or decimal minutes | unit decimal degrees: minimum 7 digits after decimal separator |
Longitude | unit decimal minutes: minimum 5 digits after decimal separator | |
Altitude | [m] | minimum 2 digits after decimal separator |
This sections sets out the criteria to obtain valid results in the air drag pre-processing tool.
the average vehicle speed is inside the criteria as defined in 3.5.2
the ambient temperature is inside the range as described in 3.2.2. This criterion is checked by the air drag pre-processing tool based on the ambient temperature measured on the vehicle.
the proving ground temperature is in the range as described in 3.2.3
valid average wind speed conditions according to point 3.2.5 item i
valid gust wind speed conditions according to point 3.2.5 item ii
valid average yaw angle conditions according to point 3.2.5 item iii
stability criteria for vehicle speed met:
Low speed test:
where:
=
average of vehicle speed per measurement section [km/h]
=
central moving average of vehicle speed with Xms seconds time base [km/h]
=
time needed to drive 25 m distance at actual vehicle speed [s]
High speed test:
where:
=
average of vehicle speed per measurement section [km/h]
=
1 s central moving average of vehicle speed [km/h]
stability criteria for vehicle torque met:
Low speed test:
where:
=
average of Tsum per measurement section
=
average torque from gradient force
=
average gradient force over measurement section
=
average effective rolling radius over measurement section (formula see item ix.) [m]
=
TL+TR ; sum of corrected torque values left and right wheel [Nm]
=
central moving average of Tsum with Xms seconds time base
=
time needed to drive 25 m distance at actual vehicle speed [s]
High speed test
where:
=
average of Tsum per measurement section [Nm]
=
average torque from gradient force (see Low speed test) [Nm]
=
TL+TR ; sum of corrected torque values left and right wheel [Nm]
=
1 s central moving average of Tsum [Nm]
valid heading of the vehicle passing a measurement section (< 10° deviation from target heading applicable for low speed test, high speed test and misalignment test)
driven distance inside measurement section calculated from the calibrated vehicle speed does not differ from target distance by more than 3 meters (applicable for low speed test and high speed test)
[F1plausibility check for engine speed or cardan speed whichever is applicable passed:
Engine speed check for high speed test:
where:
=
transmission ratio of the gear selected in high speed test [-]
=
axle transmission ratio [-]
=
average vehicle speed (high speed measurement section) [km/h]
=
1 s central moving average of engine speed (high speed measurement section) [rpm]
=
average engine speed (high speed measurement section) [rpm]
=
average effective rolling radius for a single high speed measurement section [m]
=
reference effective rolling radius calculated from all valid high speed measurement sections (number = n) [m]
Engine speed check for low speed test:
where:
=
transmission ratio of the gear selected in low speed test [-]
=
axle transmission ratio [-]
=
average vehicle speed (low speed measurement section) [km/h]
=
central moving average of engine speed with X ms seconds time base (low speed measurement section) [rpm]
=
average engine speed (low speed measurement section) [rpm]
=
time needed to drive 25 metre distance at low speed [s]
=
average effective rolling radius for a single low speed measurement section [m]
=
reference effective rolling radius calculated from all valid measurement sections for low speed test 1 or low speed test 2 (number = n) [m]
The plausibility check for cardan speed is performed in an analogue way with n eng,1s replaced by n card,1s (1 s central moving average of cardan speed in the high speed measurement section) and n eng,float replaced by n card,float (moving average of cardan speed with X ms seconds time base in the low speed measurement section) and i gear set to a value of 1.]
the particular part of the measurement data was not marked as ‘invalid’ in the air drag pre-processing tool input file.
no valid dataset is available from low speed test 1 or/and low speed test 2
less than two valid datasets from the high speed test are available
test track requirements as described in 3.1.1 not met
less than 10 datasets per heading available (high speed test)
less than 5 valid datasets per heading available (misalignment calibration test)
the rolling resistance coefficients (RRC) for the first and the second low speed test differ more than 0,40 kg/t. This criterion is checked for each combination of measurement section and driving direction separately.
the average vehicle speed is inside the criteria as defined in 3.5.2 for the high speed test
valid average wind speed conditions according to point 3.2.5 item i
valid gust wind speed conditions according to point 3.2.5 item ii
valid average yaw angle conditions according to point 3.2.5 item iii
the average vehicle speeds from all valid datasets from each driving directions differ by more than 2 km/h.
less than 5 datasets per heading available
Base value for the declaration of the air drag value is the final result for Cd · Acr (0) as calculated by the air drag pre-processing tool. The applicant for a certificate shall declare a value Cd · Adeclared in a range from equal up to a maximum of + 0,2 m2 higher than Cd · Acr (0). This tolerance shall take into account uncertainties in the selection of the parent vehicles as the worst case for all testable members of the family. The value Cd · Adeclared shall be the input for the simulation tool and the reference value for conformity of the certified CO2 emissions and fuel consumption related properties testing.
[F1Several declared values C d ·A declared can be created based on a single measured C d ·A cr (0) as long as the family provisions in accordance with point 4 of Appendix 5 are fulfilled.]
Communication concerning:
| Administration stamp |
of a certificate on CO2 emission and fuel consumption related properties of an air drag family in accordance with Commission Regulation (EU) 2017/2400.
Commission Regulation (EU) 2017/2400 as last amended by …
Certification number:
Hash:
Reason for extension:
Attachments:
Information package. Test report.
Description sheet No: | Issue: from: Amendment: |
pursuant to …
Air Drag type or family (if applicable):
General remark: For simulation tool input data an electronic file format needs to be defined which can be used for data import to the simulation tool. The simulation tool input data may differ from the data requested in the information document and vice versa (to be defined). A data file is especially necessary wherever large data such as efficiency maps need to be handled (no manual transfer/input necessary). U.K.
…
Parent air drag | Family members | ||||
or air drag type | #1 | #2 | #3 | ||
No: | Description: | Date of issue: |
---|---|---|
1. | Information on test conditions | … |
2. | … |
Vehicle Height Requirements
Vehicle group | Minimum vehicle height [m] | Maximum vehicle height [m] |
---|---|---|
1 | 3,40 | 3,60 |
2 | 3,50 | 3,75 |
3 | 3,70 | 3,90 |
4 | 3,85 | 4,00 |
5 | 3,90 | 4,00 |
[F19 | similar values as for rigid lorry with same maximum gross vehicle weight (group 1, 2, 3 or 4)] | |
10 | 3,90 | 4,00 |
Table 8 | |
Allocation of standard bodies and semitrailer for constant speed testing | |
Vehicle group | Standard body or trailer |
---|---|
1 | B1 |
2 | B2 |
3 | B3 |
4 | B4 |
5 | ST1 |
9 | depending on maximum gross vehicle weight:
|
10 | ST1 |
Table 9 for standard body ‘B1’
Table 10 for standard body ‘B2’
Table 11 for standard body ‘B3’
Table 12 for standard body ‘B4’
Table 13 for standard body ‘B5’
Mass indications as given in Table 9 to Table 13 are not subject to inspection for air drag testing.
Specifications of standard body ‘B1’
Specification | Unit | External dimension(tolerance) | Remarks |
---|---|---|---|
Length | [mm] | 6 200 | |
Width | [mm] | 2 550 (– 10) | |
Height | [mm] | 2 680 (± 10) | box: external height: 2 560 longitudinal beam: 120 |
Corner radius side & roof with front panel | [mm] | 50 - 80 | |
Corner radius side with roof panel | [mm] | 50 - 80 | |
Remaining corners | [mm] | broken with radius ≤ 10 | |
Mass | [kg] | 1 600 | has not be verified during air drag testing |
Specifications of standard body ‘B2’
Specification | Unit | External dimension(tolerance) | Remarks |
---|---|---|---|
Length | [mm] | 7 400 | |
Width | [mm] | 2 550 (– 10) | |
Height | [mm] | 2 760 (± 10) | box: external height: 2 640 longitudinal beam: 120 |
Corner radius side & roof with front panel | [mm] | 50 - 80 | |
Corner radius side with roof panel | [mm] | 50 - 80 | |
Remaining corners | [mm] | broken with radius ≤ 10 | |
Mass | [kg] | 1 900 | has not be verified during air drag testing |
Specifications of standard body ‘B3’
Specification | Unit | External dimension(tolerance) | Remarks |
---|---|---|---|
Length | [mm] | 7 450 | |
Width | [mm] | 2 550 (– 10) | legal limit (96/53/EC), internal ≥ 2 480 |
Height | [mm] | 2 880 (± 10) | box: external height: 2 760 longitudinal beam: 120 |
Corner radius side & roof with front panel | [mm] | 50 - 80 | |
Corner radius side with roof panel | [mm] | 50 - 80 | |
Remaining corners | [mm] | broken with radius ≤ 10 | |
Mass | [kg] | 2 000 | has not be verified during air drag testing |
Specifications of standard body ‘B4’
Specification | Unit | External dimension(tolerance) | Remarks |
---|---|---|---|
Length | [mm] | 7 450 | |
Width | [mm] | 2 550 (– 10) | |
Height | [mm] | 2 980 (± 10) | box: external height: 2 860 longitudinal beam: 120 |
Corner radius side & roof with front panel | [mm] | 50 - 80 | |
Corner radius side with roof panel | [mm] | 50 - 80 | |
Remaining corners | [mm] | broken with radius ≤ 10 | |
Mass | [kg] | 2 100 | has not be verified during air drag testing |
Specifications of standard body ‘B5’
Specification | Unit | External dimension(tolerance) | Remarks |
---|---|---|---|
Length | [mm] | 7 820 | internal ≥ 7 650 |
Width | [mm] | 2 550 (– 10) | legal limit (96/53/EC), internal ≥ 2 460 |
Height | [mm] | 2 980 (± 10) | box: external height: 2 860 longitudinal beam: 120 |
Corner radius side & roof with front panel | [mm] | 50 - 80 | |
Corner radius side with roof panel | [mm] | 50 - 80 | |
Remaining corners | [mm] | broken with radius ≤ 10 | |
Mass | [kg] | 2 200 | has not be verified during air drag testing |
Type and chassis configuration of standard semitrailer ‘ST1’
Type of trailer | 3-axle semi-trailer w/o steering axle(s) |
---|---|
Chassis configuration |
|
[F1Specifications standard semitrailer ‘ ST1 ’]
Specification | Unit | External dimension(tolerance) | Remarks |
---|---|---|---|
Total length | [mm] | 13 685 | |
Total width (Body width) | [mm] | 2 550 (– 10) | |
Body height | [mm] | 2 850 (± 10) | max. full height: 4 000 (96/53/EC) |
Full height, unloaded | [mm] | 4 000 (– 10) | height over the complete length specification for semi-trailer, not relevant for checking of vehicle height during constant speed test |
Trailer coupling height, unloaded | [mm] | 1 150 | specification for semitrailer, not subject to inspection during constant speed test |
Wheelbase | [mm] | 7 700 | |
Axle distance | [mm] | 1 310 | 3-axle assembly, 24t (96/53/EC) |
Front overhang | [mm] | 1 685 | radius: 2 040 (legal limit, 96/53/EC) |
Front wall | flat wall with attachments for compressed air and electricity | ||
Corner front/side panel | [mm] | broken with a strip and edge radii ≤ 5 | secant of a circle with the kingpin as centre and a radius of 2 040 (legal limit, 96/53/EC) |
Remaining corners | [mm] | broken with radius ≤ 10 | |
Toolbox dimension vehicle x-axis | [mm] | 655 | Tolerance: ± 10 % of target value |
Toolbox dimension vehicle y-axis | [mm] | 445 | Tolerance: ± 5 % of target value |
Toolbox dimension vehicle z-axis | [mm] | 495 | Tolerance: ± 5 % of target value |
Side underride protection length | [mm] | 3 045 | 2 stripes at each side, acc. ECE- R 73, Amendment 01 (2010), +/– 100 depending on wheelbase |
Stripe profile | [mm2] | 100 × 30 | ECE- R 73, Amendment 01 (2010) |
Technical gross vehicle weight | [kg] | 39 000 | legal GVWR: 24 000 (96/53/EC) |
Vehicle curb weight | [kg] | 7 500 | has not be verified during air drag testing |
Allowable axle load | [kg] | 24 000 | legal limit (96/53/EC) |
Technical axle load | [kg] | 27 000 | 3 × 9 000 |
An air drag family is characterized by design and performance parameters. These shall be common to all vehicles within the family. The manufacturer may decide which vehicles belong to an air drag family as long as the membership criteria listed in paragraph 4 are respected. The air drag family shall be approved by the approval authority. The manufacturer shall provide to the approval authority the appropriate information relating to the air drag of the members of the air drag family.
In some cases there may be interaction between parameters. This shall be taken into consideration to ensure that only vehicles with similar characteristics are included within the same air drag family. These cases shall be identified by the manufacturer and notified to the approval authority. It shall then be taken into account as a criterion for creating a new air drag family.
In addition to the parameters listed in paragraph 4, the manufacturer may introduce additional criteria allowing the definition of families of more restricted size.
Textual Amendments
Same cabin width and body in white geometry up to B-pillar and above the heel point excluding the cab bottom (e.g. engine tunnel). All members of the family stay within a range of ± 10 mm to the parent vehicle.
Same roof height in vertical Z. All members of the family stay within a range of ± 10 mm to the parent vehicle.
Same height of cabin over frame. This criterion is fulfilled if the height difference of the cabins over frame stays within Z < 175mm.
The fulfillment of the family concept requirements shall be demonstrated by CAD (computer-aided design) data.
Provisions for transfer of air drag values to other vehicle classes
Vehicle group | Transfer formula | Remarks |
---|---|---|
1 | Vehicle group 2 – 0,2 m2 | Only allowed if value for related family in group 2 was measured |
2 | Vehicle group 3 – 0,2 m2 | Only allowed if value for related family in group 3 was measured |
3 | Vehicle group 4 – 0,2 m2 | |
4 | No transfer allowed | |
5 | No transfer allowed | |
9 | Vehicle group 1,2,3,4 + 0,1 m2 | Applicable group for transfer has to match with gross vehicle weight. Transfer of already transferred values allowed. |
10 | Vehicle group 1,2,3,5 + 0,1 m2 | |
11 | Vehicle group 9 | Transfer of already transferred values allowed |
12 | Vehicle group 10 | Transfer of already transferred values allowed |
[F116 | Vehicle group 9 + 0,3 m 2 | Applicable vehicle group for transfer has to match with gross vehicle weight. Transfer to already transferred values allowed.] |
The ambient temperature of the constant speed test shall be within a range of ± 5 °C to the value from the certification measurement. This criterion is verified based on the average temperature from the first low speed tests as calculated by the air drag pre-processing tool.
The high speed test shall be performed in a vehicle speed range within ± 2 km/h to the value from the certification measurement.
All conformity of the certified CO2 emissions and fuel consumption related properties tests shall be supervised by the approval authority.
[F2For calculation of C d A cr (0) value the air drag pre-processing tool version of the parent air drag in accordance with Attachment 1 of Appendix 2 to this Annex shall be used.]
Table 17 | |
Number of vehicles to be tested for conformity with the certified CO2 emissions and fuel consumption related properties per year of production | |
Number of CoP tested vehicles | Number of CoP relevant vehicles produced the year before |
---|---|
2 | ≤ 25 000 |
3 | ≤ 50 000 |
4 | ≤ 75 000 |
5 | ≤ 100 000 |
6 | 100 001 and more |
For the purpose of establishing the production numbers, only air drag data which fall under the requirements of this Regulation and which did not get standard air drag values according to Appendix 8 of this Annex shall be considered.
Only vehicles from the production line shall be tested.
Only vehicles which fulfil the provisions for constant speed testing as laid down in section 3.3 of the main part of this Annex shall be selected.
Tires are considered part of the measurement equipment and can be selected by the manufacturer.
Vehicles in families where the air drag value has been determined via transfer from other vehicles according to Appendix 5 point 5 are not subject to conformity of the certified CO2 emissions and fuel consumption related properties testing.
Vehicles which use standard values for air drag according to Appendix 8 are not subject to conformity of the certified CO2 emissions and fuel consumption related properties testing.
The first two vehicles per manufacturer to be tested for conformity with the certified CO2 emissions and fuel consumption related properties tested shall be selected from the two biggest families in terms of vehicle production. Additional vehicles shall be selected by the approval authority.
Table 18 | |
Standard values for Cd · Adeclared | |
Vehicle group | Standard valueCd · Adeclared [m2] |
---|---|
1 | 7,1 |
2 | 7,2 |
3 | 7,4 |
4 | 8,4 |
5 | 8,7 |
9 | 8,5 |
10 | 8,8 |
11 | 8,5 |
12 | 8,8 |
16 | 9,0 |
Table 19 | |
Standard delta air drag values for trailer influence | |
Trailer | Standard delta air drag values for trailer influence [m2] |
---|---|
T1 | 1,3 |
T2 | 1,5 |
Table 20 | |
Standard delta Cd Acr (0) values for EMS influence | |
EMS configuration | Standard delta air drag values for EMS influence [m2] |
---|---|
(Class 5 tractor + ST1) + T2 | 1,5 |
(Class 9/11 truck) + dolly + ST 1 | 2,1 |
(Class 10/12 tractor + ST1) + T2 | 1,5 |
In the case of a vehicle being type approved accordant to this Annex, the cabin shall bear:
[F1The manufacturer's name or trade mark]
The make and identifying type indication as recorded in the information referred to in paragraph 0.2 and 0.3 of Appendix 2 to this Annex
The certification mark as a rectangle surrounding the lower-case letter ‘e’ followed by the distinguishing number of the Member State which has granted the certificate:
1 for Germany;
2 for France;
3 for Italy;
4 for the Netherlands;
5 for Sweden;
6 for Belgium;
7 for Hungary;
8 for the Czech Republic;
9 for Spain;
11 for the United Kingdom;
12 for Austria;
13 for Luxembourg;
17 for Finland;
18 for Denmark;
19 for Romania;
20 for Poland;
21 for Portugal;
23 for Greece;
24 for Ireland;
25 for Croatia;
26 for Slovenia;
27 for Slovakia;
29 for Estonia;
32 for Latvia;
34 for Bulgaria;
36 for Lithuania;
49 for Cyprus;
50 for Malta
The certification mark shall also include in the vicinity of the rectangle the ‘base certification number’ as specified for Section 4 of the type-approval number set out in Annex VII to Directive 2007/46/EC, preceded by the two figures indicating the sequence number assigned to the latest technical amendment to this Regulation and by a character ‘P’ indicating that the approval has been granted for an air drag.
For this Regulation, the sequence number shall be 00.
The above certification mark affixed to a cabin shows that the type concerned has been approved in Poland (e20), pursuant to this Regulation. The first two digits (00) are indicating the sequence number assigned to the latest technical amendment to this Regulation. The following letter indicates that the certificate was granted for an air drag (P). The last four digits (0004) are those allocated by the type-approval authority to the engine as the base certification number.
The certification mark shall be affixed to the cabin in such a way as to be indelible and clearly legible. It shall be visible when the cabin is installed on the vehicle and shall be affixed to a part necessary for normal cabin operation and not normally requiring replacement during cabin life. [F1The markings, labels, plates or stickers must be durable for the useful life of the cabin and must be clearly legible and indelible.] The manufacturer shall ensure that the markings, labels, plates or sticker cannot be removed without destroying or defacing them.
eX*YYYY/YYYY*ZZZZ/ZZZZ*P*0000*00
Section 1 | Section 2 | Section 3 | Additional letter to section 3 | Section 4 | Section 5 |
---|---|---|---|---|---|
Indication of country issuing the certificate | HDV CO 2 certification Regulation (2017/2400) | Latest amending Regulation (ZZZZ/ZZZZ) | P = Air drag | Base certification number 0000 | Extension 00] |
This Appendix describes the list of parameters to be provided by the vehicle manufacturer as input to the simulation tool. The applicable XML schema as well as example data are available at the dedicated electronic distribution platform.
The XML is automatically generated by the air drag pre-processing tool.
Unique identifier as used in the simulation tool for a specific input parameter or set of input data
Data type of the parameter
sequence of characters in ISO8859-1 encoding
sequence of characters in ISO8859-1 encoding, no leading/trailing whitespace
date and time in UTC time in the format: YYYY-MM-DD T HH:MM:SS Z with italic letters denoting fixed characters e.g. ‘2002-05-30T09:30:10Z’
value with an integral data type, no leading zeros, e.g. ‘ 1800 ’
fractional number with exactly X digits after the decimal sign ( ‘ . ’ ) and no leading zeros e.g. for ‘ double, 2 ’ : ‘ 2345.67 ’ ; for ‘ double, 4 ’ : ‘ 45.6780 ’
physical unit of the parameter
Input parameters ‘ AirDrag ’
Parameter name | Parameter ID | Type | Unit | Description/Reference |
---|---|---|---|---|
Manufacturer | P240 | token | ||
Model | P241 | token | ||
CertificationNumber | P242 | token | Identifier of the component as used in the certification process | |
Date | P243 | date | Date and time when the component hash is created | |
AppVersion | P244 | token | Number identifying the version of the air drag pre-processing tool | |
CdxA_0 | P245 | double, 2 | [m 2 ] | Final result of the air drag pre-processing tool. |
TransferredCdxA | P246 | double, 2 | [m 2 ] | CdxA_0 transferred to related families in other vehicle groups in accordance with Table 16 of Appendix 5. In case no transfer rule was applied CdxA_0 shall be provided. |
DeclaredCdxA | P146 | double, 2 | [m 2 ] | Declared value for air drag family |
In case standard values in accordance with Appendix 7 shall be used in the simulation tool, no input data for air drag component shall be provided. The standard values are allocated automatically in accordance with the vehicle group scheme.]
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